Should You Repair or Replace Your Forklift Battery?
- 48voltbattery
- Sep 17, 2022
- 2 min read
When a forklift battery fails absolutely or runs much less than eight hours on a fee, troubleshooting is the first step in identifying whether or not it ought to be repaired or changed. If the battery is relatively new (less than five years old) and the trouble is minor, you may store money through opting for an business battery repair alternatively of purchasing a new one.
Loose cables or connectors
If your forklift doesn't begin proper away, the first component to do is constantly test the battery cables and connectors. A cable may additionally have come free at some stage in operation, the battery was no longer well linked after charging, or a cable is worn due to age. Whether you're analyzing lead-acid or lithium-ion batteries, proper connection is crucial and usually smooth to troubleshoot.
If you discover a free connection, attempt tightening it and strive restarting the forklift. Look for signs and symptoms of corrosion on all touch factors and use battery cleaner and a twine brush to smooth the touch points before trying to reconnect.
If the cord or connectors do now not tighten, are not steady, or show seen signs and symptoms of wear and tear, they will need to be replaced. These elements are usually in stock and available from the components desk at each of our 18 locations.
Low voltage
Check the output voltage of each mobile with a voltmeter. The maximum correct reading is received when the electric forklift battery is beneath load. To do this, simply tilt the mast again as a ways as it will cross.
Cells that fail seriously under pressure may need to be resealed or changed. If the battery is extra than five years vintage and a cellular has failed, we generally recommend replacing the whole battery instead of just the individual cell. If you get a traumatic reading, we advise that the battery manufacturer carry out a full discharge test to get a greater thorough understanding of the problem and the great route of motion to repair it.
Low particular weight
A hydrometer may be used to test the particular gravity of an business battery. Before testing, visually inspect to make certain the battery has sufficient visible electrolyte in every cellular and to verify that it has been completely charged for the reason that closing watering.
Normal stages for every cellular must be between 1.A hundred and fifty and 1.290. If the hydrometer reads outdoor of this variety, the battery should get replaced.
If you are still now not positive what the problem is, we are able to assist. Our forklift service branch specializes in battery inspection, maintenance and restore. Call us nowadays to speak about your battery troubleshooting questions, schedule a battery inspection, or buy a forklift battery substitute.
Comments